Zap *STILL* wears Depends
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Personally, I think UR4 is getting pretty hot. I would go UR-5, myself.I see many people are going to very tight gaps. I have never had a problem running 25 psi on 0.035" but I often set them at 0.032". For normal boost, I don't think you will have any problem.
I don't understand either your problem nor Shimy87's.I have had all kinds of air leaks and never had one cause a stumble. If it was a carbureted car, I would say it needed more accelerator pump shot. That feature is in Fuel injected cars as well but there is nothing that can be adjusted in most chips.Shimy87's car is showing low o2's but adding more fuel thru pressure or the Translator has made a difference. Usually if the leak is large, the car will idle faster than is programmed in the chip.Leaks such as you are chasing are so small they should not really show up in normal operation. You find them by adding a lot more pressure than normal vacuum would be sucking during idle and off idle. I don't think they are problems.We consider blms to be normal if they are plus/minus 10 from 128. At those levels, the ecm has plenty of room to correct the fueling back to the 128 level.I am assuming that you all do not have old gas in the tank that does not vaporize well.
you may try swapping mafs if you have not
the translator should take care of that. You just have to change the settings for the 3.5